In browsing social media groups that focus on our 924, 924S and 944 cars, we have noticed a significant number of posts that look like this – asking for help.
I just got a great deal on a 9X4 from a neighbor down the street. It runs well/won’t start/runs badly/etc. and I need to get it working properly. I am (insert age here) and don’t have much in mechanical knowledge/skills/tools/garage space, so I need some help.
These posts then go on to vaguely describe a problem or situation that could require anything from a new distributor cap to a complete engine rebuild to a need for a completely new wiring harness. And the Internet Helpers try to help, but the poor owner sometimes lacks the basic automotive knowledge or vocabulary to even understand the answers that are received. This seems to be happening more and more (or maybe we are just noticing it more.) At any rate, we can relate – and most of us have been there at one time or another.
At that point it was obvious that we lacked the facilities, tools and specialized knowledge to work on these cars. We had some general mechanical skills, and the rather basic hand tools we had were okay, but facilities and knowledge were lacking. So the next step was to plan and build a garage/shop in the back yard. (Our house was built in 1885, so no garage.)
We built a 24×36 wood-frame garage – yes, we built it ourselves with the help of Lowes supplying the materials and plans. And it is still standing today, 35 years later – no one is more surprised than me! Many more car projects were completed in that shop, although we still didn’t have a lift. More 924’s, parts cars, parts hoards, and more repair guides. And more tools, better ones, more specialized. And we educated ourselves on both general and specialized mechanics.
In 1987 Porsche introduced the 924S. We looked at them, but they were $20,000! Too much money for us, unfortunately. A brand new Toyota Corolla was less than half that, and it just didn’t make sense.
But here is the lesson – we focused on one brand (Porsche), one model type (944 and 924S) and built our parts, knowledge base and tool collection around it. We don’t rebuild Oldsmobiles, we don’t build Cobra kit cars, but what we don’t do here we can access a long-standing network of people and businesses to get things done. We don’t rebuild transaxles – a lack of tools and knowledge there – and we don’t do paintwork.
It is difficult and expensive to have work done on your classic front-engine water cooled Porsche at a commercial shop. So educate yourself in the ways and means of Wrenching. Learn about these cars and apply what you have learned to you car. Join the Porsche Club of America and access the local knowledge bank there. Learn the vocabulary and learn how cars generally work. Then apply that to how your car works.
We have been messing around with these cars for many decades, but we are still learning. We are still surprised when a repair or modification to one of our cars actually works well.
If you need help, here are a few tips that will help you get the answers you need.
- State the year, make, model and mileage on your car.
- Describe the original problem, then talk about what you did to try to fix it. “It would not start, although it would crank over. I checked the battery and it has a full charge. So I changed the plugs, distributor cap and rotor, and nothing changed. I adjusted the right side mirror, no change. Finally I put a gallon of gas in the tank, and it would start but stall right away. I have thought about cleaning the windows…am I on the right track?”
- Remember the Theory of Last Touched. It is very rare that two unrelated “somethings” will fail at the same time. So put some deductive thought into it – what could I have done to make this happen? Changing the spark plugs absolutely did not cause the left rear tire to go flat…
- And lastly, ask for and accept help. We once had a 924S that one day just quit running, although once in a while it would catch and run for about a half minute. In the FOUR MONTHS that we worked on it, the decision to push it out into the driveway and set it on fire was really close. We changed everything – reference sensors, coil, wiring harness, plugs, cap, rotor, oil, even put an air freshener on the mirror – nothing worked. But we knew that it was a reference sensor issue, but we just kept changing stuff hoping on a solution without actually thinking about it. We knew that it was a reference sensor issue, but never thought about what it might be reading on the flywheel. Finally we looked through the starter hole at the flywheel and found that the little set screw that the timing sensor was looking for was partially broken and bent. Further investigation showed us that one of the pressure plate bolt heads had failed and went bouncing around inside the bell housing, eventually hitting the poor innocent set screw. So we changed the flywheel, put in a new clutch while we were there, and bolted everything back together. Turn the key and “vrooooom” – it started right up. Four months…
Happy wrenching!
This was a magnificent read, thank you 🙂
Great article. Provided advice for newbies like me without being condescending. Thanks Kevin!